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pulse bag dust collectors
pulse bag dust collectors pulse bag dust collectors
Air Box Pulse Bag Dust Collector Air Box Pulse Bag Dust Collector
Flat Bag Dust Collector Flat Bag Dust Collector
Long Bag Low Pressure Pulse Bag Dust Collector Long Bag Low Pressure Pulse Bag Dust Collector
Explosion Proof Dust Collector Explosion Proof Dust Collector

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Pulse Bag Dust Collectors

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The pulse bag dust collector series includes models such as Air Box Pulse Bag Dust Collector, Flat Bag Dust Collector, Long Bag Low Pressure Pulse Bag Dust Collector, and Explosion Proof Dust Collector. 

PLC-controlled pulse cleaning for precise online operation;
High dust removal efficiency with low energy consumption;
20–160°C operating temperature range for general use;
Dew point +25–35°C control in high-humidity environments;
Suitable for steelmaking, boilers, chemicals, and building materials;
 
Send us your industrial dust removal requirements. Our Logos team will swiftly customize a professional dust collector solution for you that features high quality and a low price!
 
Availability:
Quantity:

We're professional bag house dust collector manufacturers and suppliers in China, to buy or wholesale pulse bag dust collector from our factory. For quotation or if you have any questions, contact us now for customized pulse dust collector and price.


Appearance Reference



Symbol standard of bag house dust collector


1




Advantage


Adopting high-precision laser processing equipment and scientific and environmentally friendly surface electrostatic spraying, the entire dust collector does not require welding and is assembled by riveting with bolts and skid-mounted, making it suitable for assembly in narrow Spaces. It features high strength, excellent sealing, high efficiency, an elegant and generous appearance, and long-lasting durability. For engineering renovation projects, simplifying the difficulty of the renovation work shortens the construction period, reduces construction costs and risks.


Application


It is widely used in places such as mines, chemical industries, coal and building materials, metallurgy, power, steel, and docks where air purification and environmental governance are required.



Technical parameters


Product Model

JPCMD-45A

JPCMD-54A

JPCMD-60A

JPCMD-72A

JPCMD-84A

JPCMD-96A

JPCMD-108A

Airflow Rate (m³/h)

3240

3880

4320

5184

6048

6900

7800

Airflow Range (m³/h)

3000-5100

2800-4000

3000-4680

3450-5613

4032-6550

4608-7500

5184-8424

Filter Area (m²)

45

54

60

72

84

96

108

Filtration Velocity (m/min)

0.8-1.3

0.8-1.3

0.8-1.3

0.8-1.3

0.8-1.3

0.8-1.3

0.8-1.3

Equipment Resistance (Pa)

<800

<800

<1000

<1000

<1200

<1200

<1200

Dust Removal Efficiency (%)

99.9

99.9

99.9

99.9

99.9

99.9

99.9

Inlet Dust Concentration (g/m³)

<30

<30

<30

<30

<30

<30

<30

Number of Pulse Valves

5

6

6

6

7

8

9

Air Consumption (m³/min)

0.3

0.4

0.4

0.4

0.4

0.5

0.5

Fan

Model

4-72No3.6A

4-72No3.6A

4-72No3.6A

4-72No-4A

4-79No4A

4-72No-4.5A

4-72No4.5A

Airflow (m³/h)

2664-5268

2664-5268

2664-5268

4012-7419

4670-9080

5712-10562

5712-10562

Total Pressure (Pa)

1578-989

1578-989

1578-989

2014-1320

2170-1275

2554-1618

2554-1618

Rotational Speed (r/min)

2900

2900

2900

2900

2900

2900

2900

Motor Power (kW)

Y160L-2(3KW)

Y160L-2(3kw)

Y160L-2(3kw)

Y132S1-2(5.5kw)

Y132S1-2(5.5kw)

Y132S2-2(7.5kw)

Y132S2-2(7.5kw)

Ash discharge valve

Ash Discharge Valve Size (mm)

200*200

200*200

200*200

200*200

200*200

200*200

200*200

Gearbox Model

BLD1-29-0.55

BLD1-29-0.55

BLD1-29-0.55

BLD1-29-0.55

BLD1-29-0.55

BLD1-29-0.55

BLD1-29-0.55

Rotational Speed (r/min)

48

48

48

48

48

48

48

Motor Power (kW)

0.55

0.55

0.55

0.55

0.55

0.55

0.55

Operating temperature (°C)

<130 instantaneous 150℃

<130 instantaneous 150℃

<130 instantaneous 150℃

<130 instantaneous 150℃

<130 instantaneous 150℃

<130 instantaneous 150℃

<130 instantaneous 150℃

Filter bag specifications (mm)

φ130*2500

φ130*2500

φ130*2500

φ130*2500

φ130*2500

φ130*2500

φ130*2500

Screw conveyor

Vibrating motor

Differential pressure transmitter

Temperature transmitter

Fire sprinkler system

Level gauge

Audible and visual alarm

Weight (kg)

2800

2950

3130

3250

3350

3500

3650

Overall dimensions (L*W*H) mm

1090*1900*4900

1290*1900*5050

1344*1968*5100

1296*2320*5300

1464*2320*5300

1632*2320*5300

1800*2320*5300


Product Model

JPCMD-120A

JPCMD-144A

JPCMD-168A

JPCMD-180A

JPCMD-216A

JPCMD-252A

JPCMD-288A

JPCMD-300A

JPCMD-360A

Airflow Rate (m³/h)

8640

10400

12096

12960

15500

18144

20730

22000

26000

Airflow Range (m³/h)

6000-9500

7000-11232

8064-13104

8640-14040

10400-16848

15120-20400

17280-22464

18000-23400

22000-30000

Filter Area (m²)

120

144

168

180

216

252

288

300

360

Filtration Velocity (m/min)

0.8-1.3

0.8-1.3

0.8-1.3

0.8-1.3

0.8-1.3

1.0-1.3

1.0-1.3

1.0-1.3

1.0-1.3

Equipment Resistance (Pa)

<1200

<1200

<1200

<1200

<1200

<1200

<1200

<1200

<1200

Dust Removal Efficiency (%)

99.9

99.9

99.9

99.9

99.9

99.9

99.9

99.9

99.9

Inlet Dust Concentration (g/m³)

<30

<30

<30

<30

<30

<30

<30

<30

<30

Number of Pulse Valves

10

12

14

15

18

21

24

25

30

Air Consumption (m³/min)

0.6

0.7

0.8

0.8

1

1.2

1.3

1.5

1.5

Fan

Model

4-79No4.5A

4-72No5A

4-72No5A

4-79No5A

4-72No6C

4-72No-8C

4-72No8C

4-72No8C

4-72No8C

Airflow (m³/h)

6640-12920

7728-15455

7728-15455

9100-17720

10314-20628

17463-22435

17463-22435

19646-25240

24982-32380

Total Pressure (Pa)

2695-1617

3187-2019

3187-2019

3334-2000

2734-1733

2478-2390

2478-2390

3143-3032

2303-1816

Rotational Speed (r/min)

2900

2900

2900

2900

2240

1600

1600

1800

1600

Motor Power (kW)

Y160M1-2(11kw)

Y160M2-2(15kw)

Y160M2-2(15kw)

Y160M2-2(15kw)

Y60L-4(15kw)

Y180M-2(22kw)

Y180M-2(22kw)

Y200L 1-2(30kw)

Y200L 1-2(30kw)

Ash discharge valve

Ash Discharge Valve Size (mm)

200*200

200*200

200*200

200*200

200*200

200*200

300*300

300*300

300*300

Gearbox Model

BLD1-29-0.55

BLD1-29-0.55

BLD1-29-0.55

BLD1-29-0.55

BLD1-29-0.55

BLD1-29-0.55

BLD1-29-0.75

BLD1-29-0.75

BLD1-29-0.75

Rotational Speed (r/min)

48

48

48

48

48

48

48

48

48

Motor Power (kW)

0.55

0.55

0.55

0.55

0.55

0.55

0.75

0.75

0.75

Operating temperature (°C)

<130 instantaneous 150℃

<130 instantaneous 150℃

<130 instantaneous 150℃

<130 instantaneous  150℃

<130 instantaneous 150℃

<130 instantaneous 150℃

<130 instantaneous 150℃

<130 instantaneous 150℃

<130 instantaneous 150℃

Filter bag specifications (mm)

φ130*2500

φ130*2500

φ130*2500

φ130*2500

φ130*2500

φ130*2500

φ130*2500

φ130*2500

φ130*2500

Screw conveyor

Vibrating motor

Differential pressure transmitter

Temperature transmitter

Fire sprinkler system

Level gauge

Audible and visual alarm

Weight (kg)

3800

4100

4250

4500

4600

5000

5300

5600

6000

Overall dimensions (L*W*H) mm

1968*2320*5300

2304*2320*5300

2640*232*5500

2808*2320*5540

3312*2320*5540

3816*2320*5540

4320*2320*5650

4488*2320*5650

5328*2320*5650

●Standard Configuration       ○Optional configuration


Bag house dust collector manufacturer


JPAC focuses on providing high-quality bag house dust collector and excellent service since 1982. We are a professional bag house dust collector manufacturer and factory of 43000M2 which mainly produce central air conditioning units and dust collector products for around 44 years’ experience. JPAC provides you with bag house dust collector wholesale, customization, design, packaging, industry solutions and OEM & ODM service.


production environment  production environment  production environment


production environment  production environment  production environment


Where to buy bag house dust collector?


If you have any questions about bag house dust collector, pulse dust collector, pulse jet dust collector, pulse jet baghouse, pulse jet bag house, please don't hesitate to contact us at logos@jsjpxhj.com. We will provide detailed information and technical support about central air conditioning units and dust collectors’ features, specifications, solutions and customization options... Welcome you to visit our factory!




Appearance reference of air box pulse bag dust collector



Working Principle


The dust collector is modular in design, flexible in assembly and wide in air handling range, with suitable models and combinations from 1000m3/h to 120000m3/h, and it is suitable for installation in various places with limited space.

Working principle: When the dust-containing gas enters the filter chamber through the tuyere and passes through the filter bag from outside to inside, the dust is retained on the outer surface of the filter bag, and the clean gas enters the bag and is discharged into the atmosphere from the outlet through the ejector and the clean chamber. When the dust on the surface of the filter bag continuously increases, resulting in the equipment resistance rising to the set value, the micro differential pressure controller has a signal output, and the controller sends a signal to make the injection system work. Compressed air is sprayed out through the outlet pipe, and is sprayed downward by the ejector at the speed of sound, forming a certain vacuum at the upper part of the ejector, and part of the air in the clean room is induced (called secondary air flow), which blows down the dust adhering to the outside of the filter bag and between fibers, so that the filter bag can be cleaned. The separated dust falls to the ash outlet and is discharged, and the filter bag is in the filtering state after the injection.


Advantage


The module is connected by bolts, eliminating the need for welding. It can be assembled on site, is easy to move and install, and is suitable for installation in narrow Spaces and inside high-rise buildings. Both the inner and outer surfaces of the box are treated with phosphating and high-pressure electrostatic spraying, which has strong anti-corrosion ability and is durable. The air inlet and outlet, maintenance ladder and ash unloading direction are multi-faceted and adjustable, facilitating system design and on-site installation. When the filtration area is greater than 100 square meters, the ash hopper of the dust collector can adopt a screw conveyor and ash discharge valve. The ash discharge valve of the ash hopper of the dust collector is standard equipment. Special requirements such as the material level gauge, fire sprinkler, explosion-proof pressure relief device, and heating and insulation of the ash hopper can be selected.


Application of air box pulse bag dust collector


It is widely applied in the dust collection systems of crushing, packaging, silo tops, clinker coolers and various mills in cement plants, and is also used for dust collection of waste gas in metallurgy, chemical industry, machinery and civil boilers.


Technical Parameters


Product Model

JPC-PPC/W32-3

JPC-PPC/W32-4

JPC-PPC/W32-5

JPC-PPC/W32-6

JPC-PPC/W64-4

JPC-PPC/W64-5

JPC-PPC/W64-6

JPC-PPC/W64-7

JPC-PPC/W64-8

Airflow Rate (m³/h)

6000

7500

10000

12000

16000

20000

24000

28000

31000

Filtration Velocity (m/min)

1

1

1

1

1

1

1

1

1

Filter Material Specifications

φ130*2500

φ130*2500

φ130*2500

φ130*2500

φ130*2500

φ130*2500

φ130*2500

φ130*2500

φ130*2500

Total Filtration Area (m²)

96

128

160

192

256

320

384

448

512

Net Filtration Area (m²)

64

96

128

160

192

256

320

384

458

Number of Dust Collector Columns

2

2

2

2

2

2

2

2

2

Number of Dust Collector Chambers

3

4

5

6

4

5

6

7

8

Number of Filter Bags per Chamber

32

32

32

32

32

32

32

32

32

Total Number of Filter Bags

96

128

160

192

256

320

384

448

512

Dust Collector Resistance (Pa)

1200~1500

1200~1500

1200~1500

1200~1500

1200~1500

1200~1500

1200~1500

1200~1500

1200~1500

Dust Collection Method

Ash collection hopper

Ash collection hopper

Ash collection hopper

Ash collection hopper

Ash collection hopper

Ash collection hopper

Ash collection hopper

Ash collection hopper

Ash collection hopper

Compatible Motor (kW)

11kw

15kw

18.5kw

22kw

30kw

40kw

45kw

55kw

55kw

Inlet Gas Dust Concentration (g/Nm³)

≤50

≤50

≤50

≤50

≤50

≤50

≤50

≤50

≤50

Outlet Gas Dust Concentration (mg/Nm³)

≤10

≤10

≤10

≤10

≤10

≤10

≤10

≤10

≤10

Dust Removal Efficiency (%)

99.99

99.99

99.99

99.99

99.99

99.99

99.99

99.99

99.99

Air Leakage Rate (%)

2

2

2

2

2

2

2

2

2

Operating Temperature (°C)

≤180

≤180

≤180

≤180

≤180

≤180

≤180

≤180

≤180

Total Equipment Weight (kg)

3000

3750

5000

6000

7500

9000

11000

13000

14500

Screw Conveyor

Pneumatic Conveying

Vibrating Motor

Differential Pressure Transmitter

Temperature Transmitter

Fire Sprinkler System

Level Gauge

Explosion Venting Device

Electric Heating and Insulation


Product Model

JPC-PPC/W96-5

JPC-PPC/W96-6

JPC-PPC/W96-7

JPC-PPC/W96-8

JPC-PPC/W96-9

JPC-PPC/W96-2×5

JPC-PPC/W96-2×6

JPC-PPC/W96-2×7

JPC-PPC/W96-2×8

JPC-PPC/W96-2×9

JPC-PPC/W96-2×10

Airflow Rate (m³/h)

30000

35000

42000

47000

53000

59000

70000

82000

95000

110000

120000

Filtration Velocity (m/min)

1

1

1

1

1

1

1

1

1

1

1

Filter Material Specifications

φ130*2500

φ130*2500

φ130*2500

φ130*2500

φ130*2500

φ130*2500

φ130*2500

φ130*2500

φ130*2500

φ130*2500

φ130*2500

Total Filtration Area (m²)

480

576

672

768

864

960

1152

1344

1536

1728

1920

Net Filtration Area (m²)

384

480

576

472

768

864

1056

1248

1440

1632

1824

Number of Dust Collector Columns

3

3

3

3

3

3

3

3

3

3

3

Number of Dust Collector Chambers

5

6

7

8

9

10

12

14

16

18

20

Number of Filter Bags per Chamber

32

32

32

32

32

32

32

32

32

32

32

Total Number of Filter Bags

480

576

672

768

864

960

1152

1344

1536

1728

1920

Dust Collection Method

Ash hopper collects ash.

Ash hopper collects ash.

Ash hopper collects ash.

Ash hopper collects ash.

Ash hopper collects ash.

Ash hopper collects ash.

Ash hopper collects ash.

Ash hopper collects ash.

Ash hopper collects ash.

Ash hopper collects ash.

Ash hopper collects ash.

Dust Collector Resistance (Pa)

1200~1500

1200~1500

1200~1500

1200~1500

1200~1500

1200~1500

1200~1500

1200~1500

1200~1500

1200~1500

1200~1500

Compatible Motor (kW)

45kw

55kw

75kw

90kw

110kw

110kw

132kw

160kw

185kw

200kw

250kw

Inlet Gas Dust Concentration (g/Nm³)

≤50

≤50

≤50

≤50

≤50

≤50

≤50

≤50

≤50

≤50

≤50

Outlet Gas Dust Concentration (mg/Nm³)

≤10

≤10

≤10

≤10

≤10

≤10

≤10

≤10

≤10

≤10

≤10

Dust Removal Efficiency (%)

99.99

99.99

99.99

99.99

99.99

99.99

99.99

99.99

99.99

99.99

99.99

Air Leakage Rate (%)

2

2

2

2

2

2

2

2

2

2

2

Operating Temperature (°C)

≤180

≤180

≤180

≤180

≤180

≤180

≤180

≤180

≤180

≤180

≤180

Total Equipment Weight (kg)

12000

14500

19600

22000

25000

27500

32600

38000

44300

51300

56000

Screw Conveyor

Scraper Conveyor

Pneumatic Conveying Device

Humidifying Granulator

Vibrating Motor

Differential Pressure Transmitter

Temperature Transmitter

Fire Sprinkler System

Level Gauge

Explosion Venting Device

Electric Heating and Insulation


Product Model

JPC-PPW128-2×6

JPC-PPW128-2×7

JPC-PPW128-2×8

JPC-PPW128-2×9

JPC-PPW128-2×10

JPC-PPW128-2×11

JPC-PPW128-2×12

JPC-PPW128-2×13

JPC-PPW128-2×14

Airflow Rate (m³/h)

95000

110000

128000

141000

158000

172000

190000

205000

230000

Filtration Velocity (m/min)

1

1

1

1

1

1

1

1

1

Filter Material Specifications

φ130*2500

φ130*2500

φ130*2500

φ130*2500

φ130*2500

φ130*2500

φ130*2500

φ130*2500

φ130*2500

Total Filtration Area (m²)

1580

1833

2048

2304

2560

2816

3072

3328

3584

Net Filtration Area (m²)

1408

1664

1920

2176

2432

2688

2920

3176

3432

Number of Dust Collector Columns

8

8

8

8

8

8

8

8

8

Number of Dust Collector Chambers

12

14

16

18

20

22

24

26

28

Number of Filter Bags per Chamber

32

32

32

32

32

32

32

32

32

Total Number of Filter Bags

1536

1792

2048

2304

2560

2816

3072

3328

3584

Dust Collector Resistance (Pa)

1200~1500

1200~1500

1200~1500

1200~1500

1200~1500

1200~1500

1200~1500

1200~1500

1200~1500

Dust Collection Method

Ash collection hopper

Ash collection hopper

Ash collection hopper

Ash collection hopper

Ash collection hopper

Ash collection hopper

Ash collection hopper

Ash collection hopper

Ash collection hopper

Compatible Motor (kW)

110KW

132KW

160KW

160KW

185KW

200KW

220KW

250KW

280KW

Inlet Gas Dust Concentration (g/Nm³)

≤50

≤50

≤50

≤50

≤50

≤50

≤50

≤50

≤50

Outlet Gas Dust Concentration (mg/Nm³)

≤10

≤10

≤10

≤10

≤10

≤10

≤10

≤10

≤10

Dust Removal Efficiency (%)

99.99

99.99

99.99

99.99

99.99

99.99

99.99

99.99

99.99

Air Leakage Rate (%)

2

2

2

2

2

2

2

2

2

Operating Temperature (°C)

≤180

≤180

≤180

≤180

≤180

≤180

≤180

≤180

≤180

Total Equipment Weight (kg)

44000

52000

60000

65800

74000

80000

88000

96000

107000

Screw Conveyor

Scraper Conveyor

Pneumatic Conveying Device

Humidifying Granulator

Vibrating Motor

Differential Pressure Transmitter

Temperature Transmitter

Fire Sprinkler System

Level Gauge

Explosion Venting Device

Electric Heating and Insulation

●Standard Configuration         ○Optional configuration



Appearance reference of flat bag dust collector



Symbol Standard


1


Advantage


Flat bag dust collectors occupy less space than round bag dust collectors under the same filtration area. Suitable for narrow Spaces and transfer belt conveyors. It has the advantages of high strength, good heat resistance, acid and alkali resistance, moisture resistance and long service life.


Working Principle


1. Different installation methods of this unit can be divided into right 90 degrees, right 180 degrees, left 90 degrees and left 180 degrees.


2. This machine consists of two series, A and B. The A series has no lower box (including ash hopper, supporting feet, ash valve and ash motor). Can be directly installed on the guide chute or silo.


B series belt lower box (including ash hopper, supporting feet, ash outlet valve and ash outlet motor), the dust inlet of the ash hopper is connected with the coal conveying belt guide chute or silo through pipelines, and the discharged ash can be directly discharged into the coal conveying belt or silo through pipelines.


Product Structure


1, dust collector structure

This unit is composed of fan, filter box, frame flat cloth bag, ash cleaning and vibrating mechanism, hopper and ash discharging device, which can work automatically according to program control.


2. Working principle

When the machine is started, the negative pressure in the dust filter chamber is caused by the fan, so that the dust-containing gas is sucked into the filter box from the air inlet, filtered by the cloth bag and attached to the outside of the cloth bag, and the clean air enters the purification chamber through the filter material and is sent to the outdoor atmosphere by the fan, thereby achieving the purpose of purifying the air or collecting solid particles in the dust-containing gas.


With the operation of the unit, the dust attached to the outer wall of the bag slowly increases, and the negative force of the unit rises sharply. Due to the function of the differential pressure alarm, the fan stops and the mechanical rapping ash cleaning mechanism starts to work, forcing the accumulated ash to fall, and the ash hopper is discharged through the hopper and the ash discharging hopper device. After a set time, the rapping motor stops working, which completes an ash cleaning cycle.


Application of flat bag dust collector


This equipment features a compact structure, simple operation, convenient maintenance and easy control. The filter bags are made of polyester as the filter material and are mainly applicable to industries such as mining, chemical engineering, coal, building materials, metallurgy, power and ceramics.


Technical Parameters 


Product Model

JPCBC-18

JPCBC-23

JPCBC-28

JPCBC-36

JPCBC-45

JPCBC-56

Airflow Rate (m³/h)

2210

3284

4000

5700

7560

10080

Filtration Velocity (m/min)

2.05

2.38

2.8

2.64

2.8

3

Filtration Area (㎡)

18

23

28

36

45

56

Equipment Resistance (Pa)

﹤900

﹤1000

﹤1000

﹤1000

﹤1000

﹤1000

Dust Removal Efficiency (%)

>99

>99

>99

>99

>99

>99

Number of Filter Bags

16

21

25

32

42

50

Inlet Dust Concentration (g/m³)

﹤30

﹤30

﹤30

﹤30

﹤30

﹤30

Gas Temperature (°C)

﹤120

﹤120

﹤120

﹤120

﹤120

﹤120

Air Leakage Rate (%)

﹤3

﹤3

﹤3

﹤3

﹤3

﹤3

Centrifugal Fan Model

4-72No3.2A

4-72No3.6A

4-72No4A

4-72No4.5A

4-72No4.5A

4-72No5A

Airflow Rate (m³/h)

1975-3517

2930-5268

4020-7419

5720-10560

5720-10560

7280-15455

Air Pressure (Pa)

1270-792

1578-989

2040-1320

2580-1673

2580-1673

3187-2019

Rotational Speed (m/min)

2900

2900

2900

2900

2900

2900

Motor Model

Y90L-2

Y100L-2

Y132S1-2

Y132S2-2

Y132S2-2

Y160M2-2

Motor Power (kW)

2.2

3

5.5

7.5

7.5

15

Vibrating Motor Power (kW)

0.18

0.18

0.18

2*0.18

2*0.18

2*0.18

Ash Discharge Valve

Differential Pressure Transmitter

Temperature Transmitter

Fire Sprinkler System

Level Gauge

Explosion Venting Device

Explosion Isolation Valve

Equipment Dimensions (L*W*H) mm

974*850*1763

1219*850*1829

1415*850*1895

1694*974*1998

1694*1219*1998

1694*1415*2080

Control Box Dimensions (L*W*H) mm

500*250*800

500*250*800

500*250*800

500*250*800

500*250*800

500*250*800

Equipment Weight (kg)

480

630

690

840

1260

1380

●Standard Configuration       ○Optional configuration




Appearance reference of long bag low pressure pulse bag dust collector



Overall Structure


This dust removal unit is composed of air inlet chamber, ash discharge chamber, filter chamber, clean air chamber, fan, and injection ash cleaning device.

Pulse cleaning adopts PLC control system, and the time is selected. The pressure difference control can also be realized according to the user's requirements. Controlled by PLC, use compressed air to clean the ash. The control mode is online control.


process flow

Source of pollution → hood collection → exhaust of branch air duct → exhaust of main air duct → filtration of dust collector → power fan → exhaust.


Working Principle


With the extension of filtration time, the dust layer on the filter bag keeps accumulating, and the resistance of the dust removal equipment keeps rising. When the resistance of the equipment rises to the set value, the dust removal device begins to clean the dust.When it is turned on, compressed air expands rapidly in the upper box in a very short time and flows into the filter bag, causing the filter bag to expand and deform to generate vibration, and under the action of reverse airflow scouring, the dust attached to the outer surface of the filter bag is stripped and falls into the ash hopper. After cleaning, the electromagnetic pulse valve is closed, and the chamber returns to the normal filtering state. Each chamber is cleaned in turn, from the first chamber to the next one. The treated flue gas is discharged into the atmosphere through the chimney, and the treated particles are sent to the silo after centralized treatment by pneumatic conveying equipment, and then transported by car through humidification granulation and bulk machine.


Product Features


The long-bag pulse dust collector features the strong dust cleaning capacity, high dust removal efficiency and low emission concentration of the jet pulse dust collector. It is also stable and reliable, with low energy consumption, and is suitable for treating large volumes of flue gas.


Description of type selection


1. Filter the wind speed

The selection of filtration wind speed of bag filter is closely related to the operation state of the equipment. For dusty gas with fine particles, high concentration, high viscosity and high moisture content, it should be selected according to low filtration wind speed, otherwise the filtration wind speed can be appropriately increased.


2. Conventional filter materials and conventional models can be used in general middle temperature areas (20-160℃).


3. For the high humidity environment, the temperature of gas in the dust collector and its system must be kept 25 ~ 35℃ higher than its dew point (for example, the dew point temperature of the kiln grinding machine should be generally controlled at 58℃, and the operating temperature should be generally controlled above 90℃) to ensure the good use effect of the filter bag.


Application of long bag low pressure pulse bag dust collector


It is widely applied in fields such as steelmaking electric furnaces, boilers, calcium carbide furnaces, purification of blast furnace gas, coal powder preparation and pneumatic conveying, asphalt concrete production, carbon black, building materials, refractory materials, chemical industry, aluminum electrolysis, and aluminum-zinc smelting.


Technical Parameters


Product Model

JPC-LDMC-1850

JPC-LDMC-2300

JPC-LDMC-2800

JPC-LDMC-3700

JPC-LDMC-4600

JPC-LDMC-5500

JPC-LDMC-6500

Filtering Area (m²)

1850

2300

2800

3700

4600

5500

6500

Airflow Rate × 10⁴ (m³/h)

16.2

20.7

25.2

33.3

41.4

49.5

58.5

Number of Filter Bags

616

770

924

1232

1540

1848

2156

Filter Bag Specifications (mm)

φ160×6050

φ160×6050

φ160×6050

φ160×6050

φ160×6050

φ160×6050

φ160×6050

Cleaning Method

Offline dust removal

Offline dust removal

Offline dust removal

Offline dust removal

Offline dust removal

Offline dust removal

Offline dust removal

Number of Offline Compartments

4

5

6

8

10

12

14

Leakage Rate (%)

≤2%

≤2%

≤2%

≤2%

≤2%

≤2%

≤2%

Inlet Concentration (g/m³)

≤30

≤30

≤30

≤30

≤30

≤30

≤30

Emission Concentration (mg/m³)

5~10

5~10

5~10

5~10

5~10

5~10

5~10

Number of Pulse Valves

44

55

66

88

110

132

154

Temperature Resistance (°C)

≤180

≤180

≤180

≤180

≤180

≤180

≤180

Reference Weight (T)

72

91

110

145

175

210

250

Vibrating Motor

Differential Pressure Transmitter

Temperature Transmitter

Fire Sprinkler System

Level Gauge

Explosion Venting Device

Explosion Isolation Valve

Audible and Visual Alarm

Screw Conveyor

Scraper Conveyor

Pneumatic Conveying System

COD Online Monitoring System

Ash Storage Silo

Humidifying Granulator

Overall Dimensions L×W×H (mm)

11500×5500×13800

3800×5500×13800

6560×5500×13800

22080×5500×13800

27600×5500×13800

33120×5500×13800

38640×5500×13800

●Standard Configuration      ○Optional configuration




Appearance reference of explosion proof dust collector


Advantage of explosion proof dust collection systems


Adopting high-precision laser processing equipment and scientific and environmentally friendly surface electrostatic spraying, the entire dust collector does not require welding and is assembled by riveting with bolts and skid-mounted, making it suitable for assembly in narrow Spaces. It features high strength, excellent sealing, high efficiency, an elegant and generous appearance, and long-lasting durability. For engineering renovation projects, simplifying the difficulty of the renovation work shortens the construction period, reduces construction costs and risks.


Technical Parameters of explosion proof dust collection systems


Model Type

JPCFMD0608

JPCFMD0610

JPCFMD0612

JPCFMD0812

JPCFMD1012

JPCFMD1212

JPCFMD1612

JPCFMD2012

JPCFMD2412

JPCFMD2812

JPCFMD3212

Airflow Rate (m³/h)

3600

4000

4500

5760

7200

8640

11520

14400

17280

20160

23040

Airflow Range (m³)

2304-4320

2880-5400

3456-6480

4608-8640

5760-10800

6912-12960

9216-17280

11520-21600

13824-25920

16128-30240

18432-34560

Filter Area (m²)

48

60

72

96

120

144

192

240

288

336

384

Filtration Velocity (m/min)

0.8-1.3

0.8-1.3

0.8-1.3

0.8-1.3

0.8-1.3

0.8-1.3

0.8-1.3

0.8-1.3

0.8-1.3

0.8-1.3

0.8-1.3

Equipment Resistance (Pa)

<1200

Dust Removal Efficiency (%)

99.9

Inlet Dust Concentration (g/m³)

<30

Number of Pulse Valves

6

6

6

8

10

12

16

20

24

28

32

Pulse Valve Specifications

DN25

DN25

DN25

DN25

DN25

DN25

DN25

DN25

DN25

DN25

DN25

Air Consumption (m³/min)

0.4

0.4

0.4

0.5

0.6

0.7

0.9

1

1.2

1.4

1.5

Fan

Fan model

B4-72No3.6A

B4-72No4A

B4-72No4A

B4-79No4A

B4-72No4.5A

B4-72-No5A

B4-72No6C

B4-72No6C

B4-72No8C

B4-72No8C

B4-72No8C

Airflow (m³/h)

2304-4320

2880-5400

3456-6480

4608-8640

5760-10800

6912-12960

9216-17280

11520-21600

13824-25920

16128-30240

18432-34560

Rotational speed (r/min)

2900

2900

2900

2900

2900

2900

2240

1600

1800

1600

1800

Motor power (kW)

Y160L-2(3KW)

Y132S1-2(5.5kw)

Y132S1-2(5.5kw)

Y132S1-2(5.5kw)

Y132S2-2(7.5kw)

Y160M2-2(15kw)

Y160L-4(15kw)

Y160L-4(15kw)

Y180M-4(18.5kw)

Y180M2(30kw)

Y200L1-2(30KW)

Ash discharge valve power (kW)

0.55

0.55

0.55

0.55

0.55

0.55

0.55

0.75

0.75

0.75

0.75

Screw conveyor power (kW)

1.5

1.5

1.5

1.5

1.5

1.5

1.5

2.2

2.2

2.2

2.2

Filter bag operating temperature (°C)

≤130

Filter bag specifications (mm)

Φ130*2500


Application of explosion proof dust collection systems


It is widely used in explosion-proof and flameproof areas such as mines, chemical plants, coal and building materials, metallurgy, power, steel, and docks, as well as in occasions where air purification and environmental governance are required.




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